A new approach has been proposed to solve the problem of hazardous waste – not to transport the waste to the recycling plant, but to transport the plant to the waste.
The mobile waste recycling complex is a full–fledged mobile workshop that produces the safe disposal of mercury-containing materials and equipment. The technological process involves the complete recycling of used raw materials.
The mobile waste recycling workshop is equipped with modern equipment. It provides extraction of 99% of harmful and dangerous substances. Recycling means that after recycling secondary raw materials remain: metallic mercury and cullet.
The IUPRO project meets the requirements for mercury management and it provides measures to minimize the risks of mercury emissions. The using of a mobile unit makes it possible to eliminate the transportation of mercury-containing waste from industrial factories to specialized plants and reduce disposal costs thereby.
The supplied equipment includes a complete set of technical and operational documentation in Russian for installation, commissioning, controlling as required. It ensures proper and safe operation and maintenance of the supplied equipment.
The Mobile Workshop
What tasks does the mobile workshop solve?
The mobile unit can be used directly in places of formation and/or accumulation/temporary storage/waste without the organization of a specialized demercurization workshop/site.
The mobile waste recycling complex is designed for factories that use mercury and its compounds. The scale and specifics of these productions exclude the use of stationary units or cooperation with other companies at the same time.
The mobile waste recycling complex is designed for factories dealt with the collection, transportation, disposal, neutralization, disposal of waste, landfills, metallurgical and gold mining plants, city administrations, and commercial organizations that collect and dispose waste.
So, the mobile waste recycling workshop successfully solves the following tasks:
- operational provision of technogenic safety in hazardous industries;
- maintaining secrecy, commercial, military, and state secrets;
- reduction of maintenance costs for production processes and premises.
In addition, the mobile waste recycling unit minimizes damage to the environment and environmental conditions. The resulting recycling of secondary raw materials optimizes the costs related to the purchase of materials.
What Kind of Waste Can Be Recycled
The mobile waste recycling workshop allows the disposal of mercury-containing materials and equipment of various types. These can be professional devices with this metal, as well as almost any objects contaminated with it:
- measuring devices, including medical and laboratory thermometers;
- industrial or construction wastes, polluted soil and other waste;
- fluorescent, mercury or fluorescent lamps;
- construction materials, work clothes, and work tools.
The following products are formed at the output: metallic mercury, demercurized (neutralized) glass, industrial waste of the 5th hazard class.
IUPRO allows for demercurization:
- purification of enriched precious metals
- drying and cleaning of the cathode deposit.
At the output there is purified precious metal and metallic mercury separetely.
The mobile waste recycling complex also allows the disposal of materials with the restoration of impregnated or non-impregnated sorbents. This unit operates in accordance with relevant regulations.
The Structure of the Complex and Its Operation Principle
A mobile workshop is used as a building for the creation of an IUPRO, divided into rooms with the placement of main and auxiliary equipment in them. The workshop is installed on a container semi-trailer. With the help of a tractor, the MUPRO can be moved over long distances, including winter and dirty roads.
The IUPRO is divided into rooms:
- the work room;
- the sanitary room;
- the dirty clothes room is a "dirty locker room" (designed for dressing, undressing and storing staff work clothes and demercuring them in fume hoods). There is also a shower cabin for staff; a bathroom.
- The URL-2m unit room (designed for processing mercury-containing waste). There are hinged external sealed doors designed for loading the room to accommodate auxiliary equipment that provides the work in the unit.
Structurally, the IUPRO is a workshop, where the following engineering systems and equipment are located:
- URL-2m thermodemercurization unit;
- lighting network;
- ventilation and air conditioning system;
- water supply and wastewater system;
- the cooling system of the URL-2m unit;
- security and fire alarm system;
- technological control and automation devices;
- furniture;
- mercury storage container
- Gasifier
You can order a mobile waste recycling workshop from the VF "FID-D" company online on the website or calling the listed telephone numbers. We also supply retort furnaces and other equipment. We provide service and maintenance services for sold installations.
The mobile waste recycling complex is a store of advantages. After all, safe disposal is not only a legal requirement. It is also an important aspect for human health and the environment.
Our managers will help you place an order for a mobile waste recycling unit. We provide professional consultation on all issues. We provide any details you are interested in.
Advantages of using mobile waste recycling complexes (workshops). Among the main advantages of a mobile waste recycling unit:
- Autonomy;
- Environmental friendliness;
- Versatility of operation;
- Easy maintenance.
During the producing of the mobile workshop and the installation of equipment, the layout solutions can be adjusted in consultation with the customer.
Also, on our website you can order an URL-2M unit and a retort furnace by FID-D Venture Firm.